Cogeneration or combined heat and power (CHP) is the simultaneous production of electricity with the recovery and utilization of waste heat. Cogeneration is a highly efficient form of energy conversion and it can achieve primary energy savings of approximately 40% by compared to the separate purchase of electricity from the national electricity grid and a gas boiler for onsite heating. Combined heat and power plants are typically embedded close to the end-user and therefore help reduce transportation and distribution losses. Trigeneration is also the simultaneous production of electricity with heating and cooling loads.

Advantages of Cogeneration

• It is possible to get overall efficiencies up to 90%.
• Thanks to better efficiency and clean fuel, cogeneration is the most environmentally-friendly energy solution.
•  It serves a high-quality power supply to the owner.
• The plant may not be affected in case of any failure thanks to single connection to the grid. (Parallel mod)
• Better efficiency due to no transportation losses.
• Owners do not have to pay taxes on illegal usages.
• Reactive energy and compensation costs decrease.
• Smaller capacity backup generator.
• Reduced dependence on foreign fuel due to high efficiencies.

Customer Benefits

• Length is possible up to 12 mt (40 ‘)
• Easy transportation is available because of the compact frame
• Sound insulation is possible at the desired level
• Thermal insulation is possible at the desired level
• It is resistant to outdoor conditions
• Two or more service doors are available
• Ventilation, lighting, and fire system are up to request
• Certified production BV, T. Loyd) is up to request

Product Features

•  Direct hot water production from cold water
• Design and production for oil and gas fuels
• Completely hot galvanized or stainess steel production
• Seconder heating system is not necessary (Steam, Hot water)
• Thermal compensation due to large water volume

Indirect steam generators can be used instead of a steam boiler in plants where a sufficient heating system exists.

Indirect Steam Generator Specifications

•  Less space requirement due to packaged construction
• Low-pressure fluctuations due to large steam and water volume
• No water carry-over due to large steaming surface
• Economical investment because of no stack and fuel line requirements
• Stainless steel production is available for hygienic steam

• Industrial stacks suitable for solid, liquid, and gaseous fuels
• Design and manufacturing in accordance with TS EN 13084
• Custom designed solutions for special site and flue conditions
• Easy erection due to modular design
• Wide production range in accordance with fuel, temperature, and dimension

Design and Fabrication

• Solid / liquid / gas and biogas fuel options
• Calculations in accordance with Standards
• Perfect design for low heat loss and flue gas pressure drop
• Modular Design
• Exhaust temperatures up to 800 C
• Low sound emission possibility with integrated silencer possible
• High-corrosion strength with stainless steel inliner

Application Fields

• Cogeneration
• Trigeneration
• Boiler Stacks
• Furnace Stacks
• Cement Mills
• Steel Industry
• Petrochemical Industry
• Biogas Plants

Design and Fabrication

• Solid / liquid / gas and biogas fuel options
• High efficiency, low thermal losses
• Perfect design for optimal heat transfer and flue gas pressure drop
• Low NOx formation with 3-pass design and large combustion chamber
• Less sweeping loss due to large water content
• Easy reachable combustion chamber and smoke tubes for maintenance
• NDT controls and hydrostatic testings
• Boiler efficiency up to %95 with additional economizer
• Three Pass, High Efficient Steam Boilers up to 20 t/h Steam Capacity
• CE Certifications in Accordance with TS 377-EN12953 and 2014/68/EU

• Ideal solution for plants that need low capacity and quick steam production.
• Three pass, high efficient steam generators up to 5 t/h steam capacity.
• Smoke tube and water tube constructions.
• CE certifications in accordance with EN 1295/53 and PED 2014/68/EU.

Design and Fabrication

Steam Separator Specifications

• Provides efficient and economical solutions for processes that need dry steam
• Provides efficient separation with centrifugal effect
• Needs no maintenance due to having no moving part
• Withstands unfavorable conditions and water hammer
• Completely welded fabrication by certificated welders
• Optionally stainless steel material is possible

Deaeration is the process of removing the dissolved oxygen from the boiler feedwater. Additionally, in the deaeration process, the CO2 is also removed. Removal of these two gases is important in boiler feed water as both of the gases promote corrosion in the boiler or steam system.

An additional benefit of a deaerator is the high water feeding temperature to the boiler, so the risk of low-temperature corrosion on the smoke side is decreased and thermal shocks are eliminated in the boiler.

Design and Fabrication

• Solid / liquid / gas and biogas fuel options
• High efficiency, low thermal losses
• Perfect design for optimal heat transfer and oil/flue gas pressure drop
• Low NOx formation with 3-pass design and large combustion chamber
• NDT controls and hydrostatic testings
• Delivery with all auxiliary equipments (Optional)
• Capacities up to 10.000.000 kcal/h and o Temperatures up to 320 C at Atmospheric Pressure
• Thermal oil systems solutions based on electrical heating
• CE certifications in accordance with EN 12952 and 2014/68/EU
• System design in accordance with DIN 4754

  Advantages Of Thermal Oil System

• Elevated temperatures at atmospheric pressure
• No consumption of heat transfer fluid and chemicals
• No corrosion risk due to heat transfer fluid
• No risk of freezing in the winter
• Reach operating conditions in a short time

•  Waste heat boilers for hot water, Steam, Superheated steam, Thermal oil, and hot air production
• Smoketube and watertube constructions
• Custom designed solutions according to waste heat and site conditions
• High efficient heat production with supplementary firing
• Combined systems operating with exhaust gases and register burner
• Packaged cogeneration units in the containerized system

Design and Fabrication

• Solid / liquid / gas and biogas fuel options
• High efficiency, low thermal losses
• Perfect design for optimal heat transfer and flue gas pressure drop
• Single and multi-pass design
• Natural or forced circulation
• Superheated steam production possible
• NDT controls and hydrostatic testings

Application Fields

• Cogeneration and Trigeneration
• Oven Stacks
• Marine Engine Stacks
• Cement Mills
• Steel Industry
• Petrochemical Industry
• Biogas Plants

What is Produced With

• Electric Energy With ORC Cycle
•  Proses Steam
• Hot Water
• Thermal Oil
• Hot Air
• Cooling with Absorption Chiller